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Просмотр инструкции снегоходы Ski Doo SUMMIT 2005, страница 71

Ski Doo
Section 03 ENGINES
Subsection 01 (LEAK TEST)
A33C1AA
Activate pump and pressurize engine to 34 kPa
(5 PSI). Do not exceed this pressure.
Engine must stand this pressure during 3 min-
utes. If pressure drops before 3 minutes, check
tester kit by spraying a soapy solution on pump
cylinder, all plugs and fittings.
If tester kit is leaking, bubbles will indicate
where leak comes from.
If tester kit is not leaking, check engine as per
following procedure.
PROCEDURE
NOTE: A flow chart has been prepared as a visual
reference. See last page of this chapter.
Using flow chart and following text, pressurize
area to be tested and spray soapy solution at the
indicated location.
TEST PRESSURE: 34 KPA (5 PSI)
FOR 3 MINUTES
If there is a leak at the tested location, it is
recommended to continue testing next items
before overhauling engine. There is a possi-
bility of more than one leak.
If there is no leak at the tested location, con-
tinue pumping to maintain pressure and con-
tinue with next items until leak is found.
Engine
Check the following:
All jointed surfaces and screw/stud threads of
engine:
spark plug base, insulator
cylinder head
RAVE valve bellows, piston and housing
cylinder crankcase halves (joint)
oil injection pump mounting flange (O-ring)
coolant pump housing
bleed screws/plugs
crankcase grease reservoir fitting.
Small injection oil lines coming from pump.
A32C1GA
1
2
1
TYPICAL
1. Injection nipples
2. Small injection oil lines
Check for air bubbles or oil column going toward
pump. It indicates defective check valve in injec-
tion nipples.
Remove cooling system cap.
Check for air bubbles in antifreeze. It indicates de-
fective cylinder head O-ring or cylinder base gas-
ket.
Remove drive pulley then check crankshaft out-
er seal.
Remove rewind starter and magneto system
then check crankshaft outer seal.
Check pump shaft gear oil reservoir.
Pump Shaft Oil Gear Reservoir
Install air pump on adapter and pressurize as
above.
48 mmr2005-068
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