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Просмотр инструкции снегоходы Ski Doo SUMMIT 2005, страница 179

Ski Doo
Section 03 ENGINES
Subsection 10 (OIL INJECTION SYSTEM)
1
A33D13A
1. Hose pinchers on outlet hoses
Connect leak testing kit pump to special cap.
Pressurize oil system to 21 kPa (3 PSI). That pres-
suremustnotdropduring3minutes.
If pressure drops, locate leak(s) and repair/replace
leaking component(s).
NOTE: An oil pump shaft test must be done to
complete the oil system leak test. Refer to LEAK
TEST AND ENGINE DIMENSION MEASURE-
MENT for the procedure.
OIL PUMP IDENTIFICATION
Different engines need different pumps. See
identification on lever no. 3.
CAUTION: Always mount proper pump on en-
gine.
ENGINE TYPE
OIL PUMP
IDENTIFICATION
377 05
552 06
593, 593 HO and
593 HO SDI
02
793 HO
01
793 HO POWER TEK
08
CLEANING
Clean all metal components in a non-ferrous metal
cleaner.
CHECKING OPERATION
Oil Pump
On Vehicle
NOTE: Main oil line must be full of oil. See bleed-
ing procedure below.
Lift rear of vehicle and support with a mechanical
stand. Unplug small oil lines from pump. Start
engineandstopitassoonasitfires.
Check that oil in small oil lines has been sucked up
(this will be indicated by a clear section of small oil
lines). Repeat the procedure until this condition is
attained.
Reconnect small oil lines, start engine and run
at idle while holding the pump lever no. 3 in ful-
ly open position. Oil columns must advance into
small oil lines.
If not, remove pump assembly no. 4 and check
the pump gear and drive shaft (if applicable) for
defects, replace as necessary. Test pump as de-
scribes below.
NOTE: Through normal use, oil level must not
drop in small tubes. If oil drops, verify check valve
no. 5 operation in injection nozzle. Replace as
necessary.
Test Bench
Connect a hose filled with injection oil to main line
fitting. Insert other hose end in an injection oil
container. Using a clockwise rotating drill rotate
pump shaft. Oil must drip from outer fittings while
holding lever in a fully open position. If not replace
pump.
Check Valve
For all engines, check valve no. 5 is part (built-in)
of injection nozzle.
To verify the check valve, proceed the same as for
checking pump operation on vehicle. First unplug
oil line from check valve. After restarting the en-
gine, check that a clear section in small oil line is
present. Reconnect oil line.
Run engine at idle. Oil column must advance. If
the check valve is faulty, oil column will go back
and forth. Replace if so.
mmr2005-076 159
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